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Sizing guide

Bottle unscrambler sizing guide

Correct sizing starts with the physical bottle format and finishes with the line speed and transfer layout.

Specification advice

What this means for the bottle infeed section.

Bottle dimensions

Diameter, height and shoulder shape affect how bottles separate, stand up and transfer. Even bottles with the same nominal size can feed differently if the base or wall stiffness changes.

Bottle weight and stability

Lightweight bottles are more prone to tipping, bouncing and bridging. The machine route must keep bottles controlled without crushing or deforming the container.

Line speed and buffer

The bottle unscrambler should feed slightly ahead of the downstream machine requirement, while still allowing accumulation and avoiding back-pressure problems.

Practical checks

Use the bottle and line data to reduce quote guesswork.

The best enquiry includes real bottle information, the target line speed and details of the downstream equipment. This gives the supplier enough information to recommend a sensible machine route instead of guessing from a catalogue picture.

For urgent projects, send bottle photos, sample dimensions, output target, conveyor height and a short description of the current line problem.

Diameter range20–100 mm where relevant
Height rangeactual container height
Empty weightlightweight or rigid bottle
Line speedbottles/min or BPH target
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Bottle unscrambler sizing guide

Questions

Common questions before choosing a bottle infeed route.

Why does bottle size matter?

Size affects separation, transfer and orientation. Small differences in base or shoulder geometry can change how the bottle behaves.

Can one machine handle many bottle sizes?

Often yes, but the range and changeover method must be checked with real bottles.

Is headline speed enough to choose a machine?

No. Real speed depends on bottle stability, downstream demand and how the line is integrated.

Related pages

Continue the bottle unscrambler specification research.

Selection guide

Open this page for related bottle unscrambler specification advice.

Sizing guide

Open this page for related bottle unscrambler specification advice.

FAQ

Open this page for related bottle unscrambler specification advice.

Specification support

Send the bottle format and line speed. Get a sensible machine shortlist.

Lancing UK can advise whether a compact rotary unscrambler, automatic bottle unscrambler or wider line-infeed package is the correct route.

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